What are the factors affecting LED quality?

Most lighting designers believe that the quality of all LED products is the same. However, there are many manufacturers and suppliers of LEDs , and Asian manufacturers supply low-cost LEDs to the world. Surprisingly, only a small percentage of these manufacturers are able to produce high quality LEDs. For applications that are only used as a simple indicator, low quality LEDs are sufficient. However, high quality LEDs must be used in many areas requiring consistency, reliability, solid state indication or lighting, especially in harsh environments such as highways, military/aviation, and industrial applications.

In environments such as the New York subway station, security requirements are demanding, and LEDs must meet the fundamentals of high quality requirements.

What are the factors that distinguish the quality of LEDs? How to tell the difference between the two LEDs? In fact, choosing a high-quality LED can start from the chip until assembly is complete, and there are many factors to consider during this period. Tier-OneLED manufacturing companies are able to produce superior, consistent wafers that are made from high-quality LED manufacturing materials to produce superior chips. The chemical materials used in the wafer production process are quite important factors in determining the performance of all LED performance specifications.

A 2-inch wafer can cut more than 6,000 LED chips , and only the performance of individual chips is different from the overall one. Chips made by a good chip maker have very little difference in color, brightness, and voltage drop. When the LED chip package is completed, many of their performance indicators may have great differences, such as viewing angle. In addition, the influence of the encapsulating material is also considerable, for example, silicone is better than epoxy resin.

<br> <br> excellent classification ability LED manufacturers can produce not only a high quality chip, and has the ability to classify the LED package according to color, brightness, viewing angle and different voltage drop. High-quality LED suppliers offer customers products with consistent work characteristics, while lower-quality LED suppliers can only provide LEDs that are similar to "mixed".

For high-end, quality-critical applications, such as boundary lights for airport runways, FAA-level color and brightness specifications must be met. To ensure performance and safety, the consistency of LED packaging is also strictly limited. LEDs with poorer packaging levels are used in demanding applications that can lead to premature failures and other inconsistencies, which can lead to major accidents. In order to avoid equipment downtime and to ensure reliable operating characteristics of the LEDs specified in the design, it is important to avoid the use of "mixed" products in high-end and quality-critical applications.

The High-mast Lamp is generally refers to the new lighting device which is composed of the steel taper light pole and the high power combination lamp frame of 15 meters or above.It consists of lamp holder, internal lamp, electric rod body and basic part.Lamp head modelling can according to user requirement, surroundings, lighting need specific and definite;The interior lamps are mainly composed of floodlights and projection lamps. The light source adopts NG400 high pressure sodium lamp, and the lighting radius is 60 meters.The bar body is usually a pyramid structure, which is made of steel plate, with a height of 15 to 40 meters, which consists of two to three sections.

High Mast Light Poleled street light

Material characteristics

1. Beautiful appearance, large lighting area, good lighting effect, concentrated light, uniform illumination, small glare and easy to control and repair.

2. Applicable places: city square, station, wharf, highway, stadium, overpass, etc.

3. The lamp pole is a high quality steel plate by moulding into a multi - pyramid splicing steel rod, through hot galvanizing anti-corrosion treatment.

4. The lamp frame is made of high quality stainless steel.

5.  Fasteners bolts and nuts are stainless steel.

6. Light source:400W-1000W sodium lamp. 

Specifications:

 

Height: from 18m to 50 m

Suit for: highway, expressway, parkway, freeway, central motorway junction, truck and bus terminals, railyards, ship docks, airports, ferry terminals, prisons, industrial and commercial sites, international borders.

Shape: round, multi-pyramidal, column form, polygonal or conical

Material:
    
Q345B/A572,minimum yield strength>=345n/mm2
Q235B/A36,minimum yield strength>=235n/mm2

Tolerance of  Dimension: ±2%

Lighting Source: 400 W- 5000 W high pressure sodium flood light, light extension :up to 30 000 m²

Light plate: Various figure of selection ,material with hot dip galvanization steel frame

Lifting System: Lifter fixed in the inner of the pole with lifting speed of 3~5 meter per minute
Equipped e; ant ferromagnetism brake and break -proof device, manual operation applied under power cut

Electric Appliance Control Device: Electric appliance box to be the hold of the pole ,lifting operation could be 5 meter away from the pole through wire .Time control and light control could be equipped to realize full-load lighting mode and part lighting mode

Surface treatment: Hot dip galvanized Following ASTM A 123, color polyester power or any other standard by client required.

Joint of Poles: Insert mode, inner flange mode, face to face joint mode .

Design of pole: Against earthquake of 8 grade

Wind Speed: 80 Km/Hour

Welding: We has past flaw testing. Internal and external double welding makes the welding in shape

Thickness: 6 mm to 20 mm

Production Process:
Raw material test→Cutting→Molding or bending →Welding (longitudinal ) →Dimension verify→Flangewelding→Hole drilling →Calibration →Deburr →Galvanization or powder coating, Painting→Recalibration→Thread→Packaging

Packages: Our poles as normal cover by Mat or straw bale at the top and bottom ,anyway also can following by client required    


 




High-Mast Lamps Series

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Jiangsu chengxu Electric Group Co., Ltd , http://www.chengxulighting.com