Application Analysis of Robot Intelligent Simulation in Laser Welding

With the intensification of market competition and the continuous improvement of welding quality requirements, it has become the industry consensus to improve labor productivity, reduce costs, improve the working environment at the welding site, and achieve welding automation. Among them, welding automation mainly relies on computer control, using robot technology to achieve, can improve production efficiency, improve working conditions, stability and ensure welding quality, is the development direction of welding technology.

First, the introduction of traditional welding robot system

1. The working mode of traditional welding robot

Welding robots have been widely used in modern automated production. At present, the main working mode is teaching reproduction: the operator uses the teaching box to control the robot movement, so that the welding head reaches the position required for the welding operation, and records each teaching point. The pose data, then the robot can complete the welding of the weld in the "reproduction" state. Among them, the production operation must be stopped during the online teaching programming, and in the absence of visual sensor tracking, the accuracy of the robot's motion trajectory mainly depends on the level of detail and visual accuracy of the operator.

2. Technical problems in teaching reproduction robots

In practical production applications, the main technical problems of teaching regenerative robots are: (1) When programming, the robot system becomes a relatively independent unit, and it is difficult to achieve seamless integration with other systems throughout the production process, resulting in a cumbersome process. (2) The accuracy of teaching is determined by the visual experience of the teacher. It is difficult to obtain a satisfactory teaching effect for complex welds. (3) During the teaching process, the teaching staff is prone to fatigue and is working in the robot. Under the dangerous environment; (4) At present, the precision of processing and assembly of domestic welded parts often fails to meet the requirements of robot open-loop welding.

With the increasing application of welding robots in small and medium-sized production enterprises and the increasing complexity of welding operations, traditional teaching programming methods have been difficult to adapt to the requirements of modern welding production development. One of the effective ways to solve the problem is to use off-line programming technology to free the operator from online teaching and programming, and to fully utilize the efficiency of the welding robot, improve the automation of the production process, further reduce production costs and improve welding accuracy.

Second, the introduction of robot intelligent simulation software system

The robot intelligent simulation software is exactly the same as the software that the robot runs in actual production. Therefore, the simulation can be performed by the robot intelligent simulation software, which is the real robot program and configuration file actually used in the workshop. The main functions of the robot intelligent simulation software are as follows:

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